Home/Blog/Custom Propane Tank Fire Pit
Project Spotlight

Custom Propane Tank Fire Pit in Santa Rosa: A Project Spotlight

By Chad Tyler · Published September 25, 2026 · 3 min read

A client wanted a custom fire pit, and I had an old propane tank lying around. That was all the starting point this project needed. The result is a one-of-a-kind steel fire pit with a band of claw marks cut through the wall, sitting on legs made from I-beam scraps.

Finished custom propane tank fire pit on I-beam legs with claw-mark cutouts, Santa Rosa CA

Where It Started

The tank was rusted and had been sitting around, so nothing about it looked like a fire pit yet. I cut it down with a plasma cutter and kept the bowl.

Rusted propane tank cut apart, with the top section set aside
The tank after cutting, with the top section set aside.
Rusted propane tank with cut lines scribed around it, set on a steel welding table
Cut lines marked on the tank before the bowl was separated.

The Design

The claws were cut on a plasma table, which is what makes a pattern like this possible in steel. The pit wall is a separate band with the claw marks running through it, sitting on a steel ring that I stitch-welded to the tank bowl. The legs are I-beam scraps, which give the pit a solid, industrial stance.

Steel band with plasma-cut claw marks clamped to the rusted tank body
The plasma-cut claw band, clamped in place.
Tank bowl with a steel base ring welded around it
The ring that carries the claw band, welded to the bowl.

The Challenge

Cutting the claws removed a lot of material from the band, and that made it want to lose its round shape in places. Keeping a thin, heavily cut band a true circle while welding took patience. I used C-clamps to pull it back into shape as I went, and tack welds in some areas until I knew it was sitting where I wanted it. Only then did I run the full stringer welds.

Claw-cutout band sitting on the base ring, ready for final welding
The band on its ring before final welding.
Fire pit clamped together on the welding table during assembly
Clamped up during assembly to keep everything round and flat.

The Result

The client was very happy with it, and it was a chance to do something creative instead of a standard repair. Custom steel work often starts with an idea and some metal most people would throw out.

Have a custom steel project in mind?

Free quotes. Fast response. You deal directly with Chad — no middlemen.

Get a Free Quote Call (775) 300-5040